GENERAL INFORMATION, Precautions when working with electrical equipment.
Dismantling
1. Disconnect "negative" battery terminal.
2. Remove the valve cover with gasket.
ENGINE TD6, REPAIR WORK, Valve cover gasket.
3. Remove the viscous fan clutch.
COOLING SYSTEM: Td6, REPAIR WORK, Viscous fan clutch.
4. Turn away 3 bolts of fastening of the heat exchanger of system EGR.
5. Loosen the clamp that secures the tube of the exhaust gas recirculation system to the heat exchanger and remove the clamp from the heat exchanger.
6. Turn away 2 bolts of fastening of the heat-shielding screen and tubes of system of recirculation of the fulfilled gases (EGR) to the exhaust manifold.
7. Remove the heat shield from the manifold.
8. Remove the tube of the EGR system with a clamp.
9. Turn away 3 bolts of fastening of a turbocharger to a final collector. Dispose of the gasket.
10. Turn away 12 nuts of fastening of a final collector, remove a collector and utilize a lining.
Assembly
1. Wipe down the exhaust manifold and mating surface.
2. Install the exhaust manifold to the cylinder head using new gaskets.
3. Screw nuts of fastening of a final collector and tighten them. Tightening torque 24 Nm.
4. Install the turbocharger on a new gasket and tighten the bolts of its fastening. Tightening torque 50 Nm.
5. Wipe down the EGR pipe and mating surface.
6. Install the EGR pipe (EGR), put on the clamp, but do not fully tighten it yet.
7. Put a heat-insulating screen on the collector and tighten the bolts of the tube of the exhaust gas recirculation system (EGR) and heat shield. Tightening torque 25 Nm.
8. Tighten the clamp that secures the EGR system tube to the system valve.
9. Tighten the EGR heat exchanger mounting bolts (EGR). Tightening torque 25 Nm.
10. Install the viscous fan clutch.
COOLING SYSTEM: Td6, REPAIR WORK, Viscous fan clutch.
11. Install valve cover with gasket.
ENGINE TD6, REPAIR WORK, Valve cover gasket.
12. Attach "negative" battery terminal.
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