GENERAL INFORMATION, Precautions when working with electrical equipment.
Dismantling
1. Disconnect "negative" battery terminal.
2. Raise the front of the vehicle and install safety stands.
3. Remove the intake air receiver.
HEATING AND VENTILATION, REPAIR WORKS, Air intake box.
4. Remove the intake air hose.
ENGINE MANAGEMENT SYSTEM: V8 engine, REPAIR WORK, Hose connecting the air mass sensor to the throttle pipe.
5. Remove the lower protective cover.
EXTERIOR PARTS, REPAIR WORKS, Engine protection - front.
6. Turn away 4 bolts of fastening of an air guard of the main transfer to a stretcher and remove a guard.
7. Turn out a bolt of fastening of a casing of the fan to a radiator.
8. Release the additional cooling fan connector from the fan shroud.
9. Remove the fan shroud fasteners.
10. Remove the fan shroud from the heatsink.
11. Install the LRT-12-216 tool on the engine lifting eyes.
12. Turn away a nut of fastening of the right arm of the engine to a support.
13. Turn away a nut of fastening of the left arm of the engine to a support.
14. Remove the front wheels.
15. Turn away a nut and disconnect draft from the left forward sensor of height of a suspension bracket.
16. Turn away nuts of fastening of the right and left spherical hinges of tips of cross steering draughts to rotary levers. Dispose of the nuts.
17. Using tool LRT-57-036, disconnect the tie rods from the swing arms.
18. Remove the connector block of the steering angle sensor.
19. Mark position in which the intermediate steering shaft is established. Turn away a bolt of a terminal clip of an intermediate steering shaft and disconnect it from rack and pinion mechanism.
20. Turn away 2 bolts and 2 nuts of fastening of the rack and pinion mechanism. Dispose of bolts and nuts.
21. Remove the rack and pinion from the front subframe and move it forward.
22. Place sling chains on the engine lifting eyes and lift the engine just enough to make it off the mount.
CAUTION: To prevent damage to the radiator, support and prevent the fan shroud from coming into contact with the radiator as it will rise with the engine.
23. Turn away 2 bolts of fastening of the left support of the engine to a stretcher and remove a support. Dispose of the bolts.
NOTE: The left engine mount is removed from under the left front wheel arch, through the opening in the front subframe.
Assembly
1. Wipe down all mounting and mating surfaces.
2. Install the left engine mount on the subframe and tighten the new bolts. Tightening torque 56 Nm.
3. Lower the engine onto stands.
NOTE: When lowering the motor onto a support, guide the fan shroud so that it snaps into place.
4. Install the rack and pinion on the front subframe, tighten the new bolts and nuts to 100 Nm, and then tighten them by 90°.
5. Attach the intermediate steering shaft to the rack and pinion and tighten the terminal clamp bolt to 24 Nm.
NOTE: When installing the intermediate shaft, make sure it is in the correct position with respect to the rack and pinion.
6. Connect block to a socket of the gauge of an angle of rotation of a steering shaft.
7. Connect the tie rod ends to the pivot arms, tighten the new nuts to 55 Nm.
8. Attach the rod to the suspension height sensor and tighten the nut.
9. Reinstall the front wheels and tighten the nuts. Tightening torque 140 Nm.
10. Screw 2 nuts securing the engine brackets to the supports and tighten them to a torque of 100 Nm.
11. Remove lifting chains.
12. Remove the lifting beam.
13. Attach the fan shroud to the heatsink by installing the retainers.
14. Install the auxiliary cooling fan connector into the fan shroud.
15. Install the screw that secures the fan shroud to the heatsink.
16. Replace the bottom guard.
EXTERIOR PARTS, REPAIR WORKS, Engine protection - front.
17. Install the final drive air shield on the subframe and tighten the bolts to 45 Nm.
18. Remove the safety props and lower the front of the vehicle.
19. Replace the intake air hose.
ENGINE MANAGEMENT SYSTEM: V8 engine, REPAIR WORK, Hose connecting the air mass sensor to the throttle pipe.
20. Reinstall the intake air receiver.
HEATING AND VENTILATION, REPAIR WORKS, Air intake box.
21. Attach "negative" battery terminal.
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