Bulkhead of a cover of gear wheels of the gas distribution mechanism (Range Rover 3)

Removing

1. Remove the oil pump.

TD6 ENGINE, ENGINE OVERHAUL, Oil pump.

2. Take out a forward epiploon of a cranked shaft.

ENGINE TD6, REPAIR WORKS, Replacing the front crankshaft oil seal.

3. Remove the cylinder head gasket.

TD6 ENGINE, ENGINE OVERHAUL, Cylinder Head Gasket.

Disassembly

1. Turn away a bolt of fastening of the top idle pulley of a belt of a drive of hinged units and remove a pulley.

2. Disconnect the connector from the generator.

3. Turn away 2 bolts of fastening of the generator to an arm, fasten with an arm of an idle pulley and remove the generator.

4. Turn away a nut of fastening of a tensioner of a belt of a drive of hinged units and remove a tensioner.

5. Remove and discard the tensioner arm seal.

6. Turn away 6 bolts of fastening of an arm of the compressor of a central air and remove an arm.

7. Turn away 14 bolts, take away a cover from the block and remove it. With the bolts loosened, the accessory drive belt tensioner is released.

8. Remove the camshaft drive chain from the fuel pump sprocket.

9. Push the lower chain tensioner plunger fully into the tensioner housing to secure it with the LRT-12-172 pin.

10. Remove the 3 bolts and remove the timing chain tensioner.

11. Remove the top damper of a chain of a drive of the fuel pump.

12. Turn away a bolt and remove the bottom damper of a chain of a drive of the fuel pump. Dispose of the bolt.

13. While holding the fuel pump drive sprocket, unscrew its fastening nut.

14. Install the LRT-12-178/1 puller on the fuel pump sprocket and, tightening the central bolt of the puller, remove the sprocket.

15. Remove the LRT-12-178/1 puller from the sprocket.

16. Remove the sprockets and chains from the crankshaft and from the fuel pump.

17. Turn away a bolt and remove the oil nozzle intended for chain lubrication.

18. Use a sharp blade to separate the gasket from the timing cover and remove it.

Examination

1. Wipe the timing cover and mating surface, pins and pin sockets.

Assembly

1. Using a blade, separate and remove the water pump gasket, then install a new timing cover gasket.

2. Wipe the oil nozzle and the corresponding mating surface.

3. Install the oil nozzle in place and tighten the mounting bolt. Tightening torque 10 Nm.

4. Wipe the sprockets of the crankshaft, fuel pump and their installation sites.

5. Wipe the oil and fuel pump drive chains.

6. Lubricate chains and sprockets.

7. Put on chains of a drive of oil and fuel pumps on asterisks of a cranked shaft and the fuel pump.

8. Put sprockets with chains on the crankshaft and on the fuel pump.

9. Screw on the fuel pump sprocket nut and tighten it. Tightening torque 65 Nm.

10. Wipe the dampers of the fuel pump drive chain.

11. Put on an adjusting finger the lower damper of a chain of a drive of the fuel pump and fix it with a new bolt. Tightening torque 24 Nm.

12. Establish the top damper of a chain of a drive of the fuel pump.

13. Wipe the timing chain tensioner and counter mating surface. Make sure the oil passage is clean.

14. Install the tensioner in place and tighten the mounting bolts. Tightening torque 10 Nm.

15. Press the tensioner plunger to remove the LRT-12-172 pin and seat the plunger against the tensioner shoe.

16. Wipe the camshaft drive chain.

17. Lubricate the camshaft drive chain.

18. Install the camshaft drive chain to the fuel pump sprocket.

19. Wipe the timing cover.

20. Install the timing cover on the cylinder block.

21. To properly position the accessory drive belt tensioner, temporarily install the tensioner arm.

22. Tighten the timing cover bolts evenly and sequentially. Tightening torque 15 Nm.

23. Remove the accessory drive belt tensioner lever.

24. Install the seal on the belt tensioner arm bushing.

25. Install the tensioner lever in place and tighten the mounting bolts. Tightening torque 10 Nm.

26. Wipe the air conditioning compressor bracket and mating surface.

27. Install the compressor bracket in place and tighten the mounting bolts. Tightening torque 25 Nm.

28. Wipe the compressor and mating surface, dowel pins and pin sockets.

29. Install the compressor in place, put on the wire "masses" and tighten the mounting bolts. Tightening torque 25 Nm.

30. Wipe the generator and mating surface.

31. Wipe the idler bracket and mating surface.

32. Install the generator and idler bracket, tighten the bolts. Tightening torque 45 Nm.

33. Connect the connector to the generator.

34. Wipe the top idler of the accessory drive belt and mating mating surface.

35. Install the roller in place and tighten the mounting bolt. Tightening torque 25 Nm.