Dismantling
1. Disconnect "negative" battery terminal.
2. Disconnect the generator.
3. Remove the lower engine protection shield.
EXTERIOR PARTS, REPAIR WORKS, Engine protection - front.
4. Remove the front bumper assembly.
EXTERIOR PARTS, REPAIR WORKS, Front bumper assembly.
5. Remove a beam of a forward bumper.
EXTERIOR PARTS, REPAIR WORKS, Front bumper assembly.
6. Remove the radiator.
COOLING SYSTEM: Td6, REPAIR WORKS, Radiator.
7. Left side: Remove the coolant expansion tank.
COOLING SYSTEM: Td6, REPAIR WORKS, Radiator.
8. Right side: Remove the automatic transmission cooler.
AUTOMATIC TRANSMISSION - GM 5L40-E, REPAIR WORK, Automatic transmission cooler.
9. Diesel vehicles: Loosen fasteners and remove intercooler pipes.
10. Left side: Remove the windshield washer reservoir.
WIPERS AND WASHERS, REPAIRS, Combined windshield/headlight washer reservoir.
Repair work
1. Remove damaged panels, prepare joint edges and install new panels in accordance with the Body Panel Repair Code. Punch or drill holes in the panel to be installed for the cork weld as shown.
Assembly
1. Left side: Install the windshield washer reservoir.
WIPERS AND WASHERS, REPAIRS, Combined windshield/headlight washer reservoir.
2. For vehicles with a diesel engine: Connect and secure the intercooler pipes.
3. Right side: Install the automatic transmission cooler.
AUTOMATIC TRANSMISSION - GM 5L40-E, REPAIR WORK, Automatic transmission cooler.
4. Left side: Replace the coolant expansion tank.
COOLING SYSTEM: Td6, REPAIR WORKS, Radiator.
5. Install the heatsink.
COOLING SYSTEM: Td6, REPAIR WORKS, Radiator.
6. Reinstall the front bumper beam.
EXTERIOR PARTS, REPAIR WORKS, Front bumper assembly.
7. Reinstall the front bumper assembly.
EXTERIOR PARTS, REPAIR WORKS, Front bumper assembly.
8. Replace the lower motor shield.
EXTERIOR PARTS, REPAIR WORKS, Engine protection - front.
9. Connect the generator.
10. Attach "negative" terminal to the battery.
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