Special tool
100-012 Slide Hammer | 205-873/1 Remover/Installer, Transfer Case Seal |
205-873/2 Protector, Transfer Case Seal | 205-873/3 Punch/Screws, Transfer Case Seal |
Removing
1. Raise and support the vehicle.
WARNING: Place secure stands under the vehicle.
2. Remove the transfer case. Refer to procedure: Power Transmission Unit - 2.2L Duratorq - Td4, Vehicle Included: 6-Speed Manual Transmission w/Drive Axle Assembly - M66 AWD (308-07B Transfer case, Removal and installation).
3.
Be very careful not to damage the seal. Inspect the seal and replace if damaged
4. Special tool: 205-873/1, 205-873/3
Make sure the area around the part is clean and free of foreign particles. Be extremely careful not to damage the contact surfaces.
5.
6. Special tool: 100-012
Installation
1. Special tool: 205-873/2
CAUTION: To avoid damage to the special tool and the formation of splinters, a soft-faced hammer should be used.
2. When installing, follow the removal procedure in reverse order.
3. Install the transfer case. Refer to procedure: Power Transmission Unit - 2.2L Duratorq - Td4, Vehicle Included: 6-Speed Manual Transmission w/Drive Axle Assembly - M66 AWD (308-07B Transfer case, Removal and installation).
4. Check the fluid level in the transfer case and top up if necessary. Refer to procedure: Checking the oil level in the transfer case (308-07B Transfer case, General procedures).
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