Manual gearbox car Land Rover Freelander 2

Manual transmission specification
Lubricant Detail Specifications Recommended Lubricants Castrol BOT 350 M3 – Land Rover (vehicles manufactured since 2011) Castrol MTF97309 – Land Rover (vehicles manufactured before 2011) Fill volume...

Overview and location of the mechanical box
Pos. spare part no Name 1 - selector lever 2 - Manual Transmission The M66EHA50 6-speed manual transmission is manufactured by Getrag-Ford in Cologne, Germany. This gearbox has a very compact design...

Manual transmission device
See the section on external controls for a description of the shift cable and selector lever. For more information, see the chapter: External controls (308-06 External controls for a manual...

Gearbox gear block
Pos. spare part no Name A - input shaft B - Intermediate shaft 1st - 2nd gears, 5th - 6th gears C - Intermediate shaft 3rd - 4th gears D - Reverse gear shaft 1 - Reverse main gear 2 - Reverse...

Power flow in different gears
Power flow in first gear Pos. spare part no Name A - input shaft B - Intermediate shaft 1st - 2nd gears and 5th - 6th gears 4 - ring gear 15 - 1st Gear 19 - Clutch 1st - 2nd gear 20 - Main gear 1st -...

Description and principle of operation of the clutch
Pos. spare part no Name 1 - clutch pedal 2 - Reservoir for hydraulic brake/clutch release 3 - Liquid level sensor 4 - Connector 5 - Low pressure hose 6 - master cylinder 7 - high pressure clutch line...

Inspection and verification
1. Visually inspect for obvious signs of mechanical and electrical damage. Mechanical elements Electrical Factors Transmission fluid leaks Clutch fluid leaks Missing retainers Buttons and switches...

Table of fault signs
NOTE: Check the transmission fluid level before performing any further diagnostics. For more information, refer to: Checking the transmission fluid level (308-03 Manual/Transaxle Transmission,...

Bleeding air from the clutch system
1. Make sure all clutch lines are tight and there are no signs of leakage. 2. 3. Remove the cap from the hydraulic brake reservoir. WARNING: Do not allow dirt or foreign liquids to enter the...

Shift Cable Adjustment
1. Check the operation of the gearbox. 2. Place the shift lever in neutral (NEUTRAL). 3. Remove the shift lever handle. Refer to Procedure: Gear Lever Handle (308-06 Manual transaxle/gearbox external...

Clutch specification
Working fluids Detail Specifications Recommended hydraulic fluid SHELL DONAX YB DOT4 ESL General specification Detail Specifications Clutch manufacturer/type LUK - Self-adjusting clutch Clutch size...

Clutch driven and pressure plates
Special tool 303-1272 Locking Tool, Flywheel 308-667 Aligner, Clutch Removing 1. Disconnect the battery ground wire. Refer to procedure: Specifications (414-00 Charging system - General information,...

Clutch controls
Tightening torques Description Nm lb-ft Clutch bleeder 10 7 Pedal block nuts 24 18 Clutch Slave Cylinder Bolts 11 8 Location of elements Pos. spare part no Name 1 - Brake/clutch reservoir 2 - Master...

Clutch slave cylinder
NOTE: The clutch slave cylinder and release bearing are one unit and cannot be serviced or replaced separately. Removing 1. Disconnect the battery ground wire. Refer to procedure: Specifications...

Draining and refilling transmission fluid
WARNING: Be careful when draining the oil as the oil can be very hot. 1. Raise and support the vehicle. WARNING: It is forbidden to carry out work on a vehicle supported only by a jack. Always place...

Checking the transmission fluid level
WARNING: Be careful when draining the oil as the oil can be very hot. 1. Raise and support the vehicle. WARNING: It is forbidden to carry out work on a vehicle supported only by a jack. Always place...

Epiploon of the right semiaxis
Special tool 303-1300 Remover, Crankshaft Seal 303-882 Installer, Halfshaft Seal Removing 1. Raise and support the vehicle. WARNING: Place secure stands under the vehicle. 2. Remove the right half...

Epiploon of the left semiaxis
Special tool 303-1300 Remover, Crankshaft Seal 307-596 Installer, Halfshaft Seal Removing 1. Raise and support the vehicle. WARNING: Place secure stands under the vehicle. 2. Remove the left half...

Input shaft seal
Special tool 303-538 Remover/Installer, Crankshaft Oil Seal 308-643 Installer, Input Shaft Seal Removing 1. Remove the gearbox. Refer to Procedure: Gearbox (308-03 Manual transmission / transmission...

Intermediate shaft seal
Special tool 303-1300 Remover, Crankshaft Seal 307-595 Installer, Intermediate Shaft Seal Removing 1. Raise and support the vehicle. WARNING: Place secure stands under the vehicle. 2. Remove the...

Removing the gearbox
Special tool 205-754A Splitter, Ball Joints 211-316 Separator, Ball Joint General Equipment: Powertrain Jack 1. Remove the battery tray. Refer to procedure: Battery installation shelf (414-01...

Installing the gearbox
1. Install the clutch slave cylinder. Tightening torque: 11 Nm 2. Install the transmission assembly. Tightening torque: 65 Nm 3. Install the gearbox support bracket. Tightening torque: M12 80 Nm . M8...

External manual transmission controls
Tightening torques Description Nm lb-ft Gear Lever Bolts 10 7 Gear shift bracket bolts 24 18 Description and principle of operation Pos. spare part no Name 1 - Gear shift cables 2 - shift knob 3 -...

Gear selector and shift cables
Pos. spare part no Name 1 - Longitudinal shift cable 2 - Gear selector 3 - shift knob 4 - centering spring 5 - ball head 6 - lever plate 7 - Cross cable adjustment button 8 - Locking solenoid 9 -...

Gear lever mechanism
Removing 1. Remove the cover and disconnect the ground wire from the battery. Refer to procedure: Specifications (414-00 Charging system - General information, Specifications). 2. Remove the air...

Gear shift lever
1. Remove the floor console. Refer to Procedure: Floor Console (501-12 Instrument panel and console, Removal and installation). 2. NOTE: Before removing the cables, the gear must be in neutral; this...

Gear shift cables
Removing 1. Raise and support the vehicle. WARNING: Place secure stands under the vehicle. 2. Remove cardan shaft. Refer to procedure: Driveshaft - Vehicle not included: Diesel Fuel Filter (205-01...