Removal and installation of a turbocharger (Freelander 2)

WARNING: Use caution when working near hot exhaust system components.

Removing

1. Raise the vehicle.

WARNING: Place secure stands under the vehicle.

2. Remove the EGR heat exchanger (EGR). Refer to Procedure: EGR Cooler (EGR) (303-08B Emission reduction - 2.2L Duratorq - Td4, Removal and installation).

3. Remove the catalytic converter. Refer to Procedure: Catalytic Converter - Vehicle Not Included: Diesel Fuel Filter (309-00B Exhaust system - 2.2L Duratorq - Td4, Removal and installation).

4.

CAUTION: Plug all openings. Use new caps.

CAUTION: Plug all openings. Use new caps.

CAUTION: Plug all openings. Use new caps.

CAUTION: Plug all openings. Use new caps.

Installation

1. Install the turbocharger. Tightening torque: 24 Nm

Clean the element of dirt and grease. Use new bolts.

2. Install the turbocharger support bracket, but do not fully tighten the bolts at this stage.

3. Tighten the bolt securing the turbocharger to the support bracket. Tightening torque: 24 Nm

4. Tighten bolts of fastening of a head of cylinders to a basic arm. Tightening torque: 24 Nm

5. Connect the turbocharger oil supply line. Refer to procedure: Specifications (303-04C Fuel Delivery &Controls - Turbocharger - 2.2L Duratorq - Td4, Specifications).

Clean the area around the element and remove foreign material from it. Use new seals.

NOTE: Refer to the specifications section for turbocharger oil supply line bolt torque.

6. Connect the turbocharger oil return line. Tightening torque: 10 Nm

CAUTION: Clean area around element and remove foreign material from area.

NOTE: Install a new gasket.

7. Install the turbocharger exhaust pipe. Tightening torque: 25 Nm

8. Install the catalytic converter. Refer to Procedure: Catalytic Converter - Vehicle Not Included: Diesel Fuel Filter (309-00B Exhaust system - 2.2L Duratorq - Td4, Removal and installation).

9. Install the EGR cooler. Refer to Procedure: EGR Cooler (EGR) (303-08B Emission reduction - 2.2L Duratorq - Td4, Removal and installation).

10. Check the engine oil level and top up if necessary.

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