Removing
1. Disconnect the battery ground wire. Refer to procedure: Specifications (414-00 Charging system - General information, Specifications).
2. Raise the vehicle.
WARNING: Place secure stands under the vehicle.
3. Remove the fuel filter. Refer to Procedure: Fuel Filter (310-01B Fuel tank and fuel lines - 2.2L Duratorq - Td4, Removal - Refitting).
4.
Reject the component. Plug all openings.
5.
CAUTION: Plug all openings. Use new caps.
6.
CAUTION: Discard slinger caps.
7. Remove the intake manifold adapter and throttle body.
NOTE: Do not proceed with disassembly if the element is being removed only to gain access.
Installation
1. Install the intake manifold duct control actuator (IMRC). Tightening torque: 10 Nm
2. Install intake manifold adapter and throttle body. Tightening torque: 6 Nm
3. Reinstall the intake manifold. Tightening torque: 9 Nm
CAUTION: Install new seals.
4. Connect the electrical connector of the IMRC actuator.
5. Connect the vacuum hose.
6. Connect the exhaust pipe of the turbocharger.
7. Connect the manifold absolute pressure sensor connector (MAP).
8. Connect the plug connector of the throttle position sensor (TP).
9. Install the fuel filter brackets. Tightening torque: 25 Nm
10. Connect the oil dipstick tube. Tightening torque: 10 Nm
11. Connect the crankcase ventilation hose.
NOTE: Install a new clip.
12. Install the EGR pipeline. Tightening torque: 10 Nm
Install a new item. Clean mating surfaces of foreign material.
13. Connect the return line.
14. Dock and fix the electrical connectors of the fuel injector wiring harness. Tightening torque: 10 Nm
15. Install ventilation piping.
16. Install the fuel filter. Refer to Procedure: Fuel Filter (310-01B Fuel tank and fuel lines - 2.2L Duratorq - Td4, Removal - Refitting).
17. Connect a wire of weight to the accumulator. Refer to procedure: Specifications (414-00 Charging system - General information, Specifications).
Comments on this article