Removing
All vehicles
1. Raise and support the vehicle.
WARNING: Place secure stands under the vehicle.
2. Remove the motor and cooling fan shroud. Refer to Procedure: Cooling Fan (303-03B Engine cooling - 2.2L Duratorq - Td4, Removal and installation).
3. Remove the bumper mount. Refer to Procedure: Front Bumper (501-19 Bumpers, Removal and installation).
4. Remove the charge air cooler. Refer to Procedure: Aftercooler (303-12B Intake air distribution and filtration - 2.2L Duratorq - Td4, Removal and installation).
Automatic vehicles
All vehicles
Installation
All vehicles
1. Install the rubber feet.
2. Install the heatsink carefully.
3. Install supports and tighten bolts. Tightening torque: 6 Nm
Automatic vehicles
4. Install the automatic transmission fluid heat exchanger. Tightening torque: 6 Nm
5. Connect and secure the coolant hose.
All vehicles
6. Connect a hose of a broad tank to a radiator.
7. Connect the A/C capacitor to the heatsink. Tightening torque: 10 Nm
8. Install the charge air cooler. Refer to Procedure: Aftercooler (303-12B Intake air distribution and filtration - 2.2L Duratorq - Td4, Removal and installation).
9. Install the bumper mount. Refer to Procedure: Front Bumper (501-19 Bumpers, Removal and installation).
10. Install the motor and cooling fan shroud. Refer to Procedure: Cooling Fan (303-03B Engine cooling - 2.2L Duratorq - Td4, Removal and installation).
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