Battery Junction Box (BJB) (Freelander 2)

Removing

1. Remove the bumper mount. Refer to Procedure: Front Bumper (501-19 Bumpers, Removal and installation).

2. Remove the air filter housing. Refer to Procedure: Air Filter (303-12A Intake air distribution and filtration - 3.2L NA - I6, Removal and installation).

3. Remove the center panel of the secondary partition. Refer to Procedure: Additional Bulkhead Center Panel - 2.2L Duratorq - Td4 (501-02 Front body panels, Removal and installation).

4. Remove the brake booster. Refer to Procedure: Vacuum Brake Booster (206-07 Vacuum brake booster, Removal and installation).

5. Remove the ABS module. Refer to procedure: Anti-Lock Braking System Module (ABS) (206-09A Anti-lock braking system, Removal and installation).

6. Remove the fuel-fired auxiliary heater. Refer to Procedure: Fuel Auxiliary Heater (412-02 Additional climate control, Removal and installation).

7. Remove both headlights. Refer to Procedure: Headlight Assembly (417-01 Outdoor lighting, Removal and installation).

8. Remove the top engine mount. Refer to procedure: Upper engine mount insulator (303-01A Engine - 3.2L NA - I6, Removal and installation).

9. Remove the storage compartment cover ("glover"). Refer to Procedure: Glove Compartment (501-12 Instrument panel and console, Removal and installation).

10. Remove the mudguard of the left wing.

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20. Release the wiring harness and retract it into the engine compartment area.

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35. Detach the electrical connector of the windshield heating system from the extension panel on the side of the ventilation chamber and remove the panel.

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41. Release the engine compartment wiring harness from the clip that secures it to the vehicle bulkhead.

42. NOTE: Right hand drive variant shown, left hand drive variant similar.

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46. NOTE: Left hand drive shown, right hand drive similar.

47. Disconnect the left repeater from the body and undock the electrical connector.

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49. Disconnect the harness tray from the bulkhead of the vehicle and route the right side of the harness around the brake lines to the left side of the engine compartment.

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Installation

1. Install the wiring harness to the vehicle's air plenum, retract the connectors into the vehicle's interior, and install the rubber grommet. You will need an interior assistant to retract the connectors into the vehicle interior.

2. Attach the cable harness tray clips and secure the rubber grommet to the vehicle body.

3. Install and secure the fuse box to the car body. Tightening torque: 10 Nm

4. Install the motor base plate. Tightening torque: M8 24 Nm. M12 80 Nm

5. Connect the engine wiring harness to the fuse box.

6. Connect the battery wire to the fuse box and secure it and install the small battery wire cover. Tightening torque: 10 Nm

7. Connect the two electrical connectors to the BJB.

8. Secure the 3 ground points and secure the wiring harness clips to the vehicle body. Tightening torque: 10 Nm

9. Secure the battery cable to the battery terminal clamp. Tightening torque: 25 Nm

10. Install the fuse box cover.

11. Install the wiring harness cover to the suspension strut dome.

12. Route the cable harness under the air filter air duct and attach the air duct to the rubber grommet.

13. Fasten clips of a plait of electroconducting of headlights and a bumper.

14. Connect the height sensor electrical connector and secure the wiring harness with clips.

15. Establish the panel of fastening of a headlight. Tightening torque: 10 Nm

16. Dock the side repeater electrical connector.

17. Connect the electrical connection of the heated washer nozzle and attach the wiring harness to the vehicle body.

18. Connect the ABS sensor and attach the wiring harness to the vehicle body.

19. Attach the washer piping to the wiring harness and attach the wiring harness to the body.

20. Connect the electrical connectors of the collision sensor.

21. Dock an electric socket of the lock of a cowl.

22. Attach the wiring harness to the body and then attach the hood release cable to the wiring harness.

23. Attach the washer pipe to the washer reservoir.

24. Install the washer reservoir and connect the electrical connections. Tightening torque: 10 Nm

25. Attach 3 ground wires to the car body. Tightening torque: 10 Nm

26. Attach the wiring harness to the vehicle body.

27. Dock an electric socket of the lock of a cowl.

28. Install the right secondary bulkhead support bracket. Tightening torque: 10 Nm

29. Install the inner plenum plate and attach the electrical connector to the plate.

30. Dock the right electric socket of heating of a windshield.

31. Install an additional coolant pump and connect the supply hose. Tightening torque: 10 Nm

32. Install the fuel-fired auxiliary heater coolant supply and return lines.

33. Connect the supply and return hoses for the coolant of the additional fuel-fired heater to the pipelines.

34. Connect the electrical connectors for the A/C pressure sensor and the BBUS. Also attach the wiring harness to the vehicle body.

35. Attach the engine compartment wiring harness to the bulkhead of the car.

36. Attach the cable harness tray to the left side of the vehicle bulkhead.

37. Dock the left electrical connector for the heated windshield and attach the wiring harness to the vehicle body.

38. Pull the wiring harness into the left wheel arch and secure the rubber grommet.

39. Install the ABS modulator bracket. Tightening torque: 25 Nm

40. Install the left side repeater light and attach the clips to the vehicle body.

41. Connect the rear window washer pipe.

42. Dock the ABS sensor electrical connector and attach the wiring harness to the vehicle body.

43. Connect two electrical connectors to CJB.

44. Connect the main engine room wiring harness to the instrument panel wiring harness and close the cover.

45. Connect the engine compartment main wiring harness to the headlight range control ECU.

46. Connect the three electrical connections of the floor wiring harness.

47. Install the fuse box cover and soundproofing.

48. Install the left wing mudguard. Tightening torque: 6 Nm

49. Install the storage compartment cover. Refer to Procedure: Glove Compartment (501-12 Instrument panel and console, Removal and installation).

50. Install the top engine mount. Refer to procedure: Upper engine mount insulator (303-01A Engine - 3.2L NA - I6, Removal and installation).

51. Install both headlights. Refer to Procedure: Headlight Assembly (417-01 Outdoor lighting, Removal and installation).

52. Install an additional fuel-fired heater. Refer to Procedure: Fuel Auxiliary Heater (412-02 Additional climate control, Removal and installation).

53. Install the ABS module. Refer to procedure: Anti-Lock Braking System Module (ABS) (206-09A Anti-lock braking system, Removal and installation).

54. Install the brake booster. Refer to Procedure: Vacuum Brake Booster (206-07 Vacuum brake booster, Removal and installation).

55. Install the center panel of the secondary partition. Refer to Procedure: Additional Bulkhead Center Panel - 2.2L Duratorq - Td4 (501-02 Front body panels, Removal and installation).

56. Install the air filter housing. Refer to Procedure: Air Filter (303-12A Intake air distribution and filtration - 3.2L NA - I6, Removal and installation).

57. Install the bumper mount. Refer to Procedure: Front Bumper (501-19 Bumpers, Removal and installation).

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

Bolt tightening torques
Communication network of modules
Control circuit — LIN bus
Control circuit — medium speed CAN bus
Control circuit — high speed CAN bus
Control scheme — MOST
Inspection and verification
DTC Fault Code Index
Central Electrical Junction Box (CJB)

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Battery Junction Box (BJB)

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