Automatic clutch (Freelander 2)

Removing

1. Raise the car on a lift.

WARNING: Place secure stands under the vehicle.

2. Remove the exhaust system. Refer to Procedure: Exhaust System (309-00B Exhaust system - 2.2L Duratorq - Td4, Removal and installation).

3. Discard bolts.

WARNING: Do not use a lever to disengage the driveshaft pivots from the transfer case or rear differential flanges.

Mark the position of the elements to facilitate subsequent installation. Secure the cardan shaft with suitable clamps.

5. Place a container to collect the escaping oil. Discard the oil seal.

Installation

1. Lubricate and install a new O-ring. Refer to procedure: Specifications (205-02 Rear Drive Axle/Differential, Specifications).

2. Install the active coupling. Tightening torque: 24 Nm

CAUTION: Clean area around element and remove foreign material from area.

3. Dock the electrical connector.

4. Connect the cardan shaft to the active coupling. Tightening torque: 40 Nm

CAUTION: Use new bolts.

NOTE: Install the element in the position marked when removed.

5. Install the propshaft rear support bracket. Tightening torque: 35 Nm

6. Check the fluid level in the active coupling and top up if necessary. Refer to Procedure: Activated Friction Clutch Filler (205-02 Rear Drive Axle/Differential, General Procedures).

7. Install the exhaust system. Refer to Procedure: Exhaust System (309-00B Exhaust system - 2.2L Duratorq - Td4, Removal and installation).