NOTE: If a new driveshaft is to be installed, remove the protective sleeve from the front pivot joint.
NOTE: The description of the removal procedure may contain a description of the installation steps.
NOTE: The illustrations may differ in some details, but the fundamental points are completely true.
1. Raise the car and place it on supports.
WARNING: Place secure stands under the vehicle.
2. Remove the exhaust system. Refer to Procedure: Exhaust System (309-00B Exhaust system - 2.2L Duratorq - Td4, Removal and installation).
3.
4. Tightening torque: 40 Nm
WARNING: Do not use a lever to disengage the driveshaft pivots from the transfer case or rear differential flanges.
Secure the cardan shaft with suitable mounting clamps. Use new bolts.
5. Tightening torque: 40 Nm
WARNING: Do not use a lever to disengage the driveshaft pivots from the transfer case or rear differential flanges.
Secure the cardan shaft with suitable mounting clamps. Use new bolts.
6. Tightening torque: 25 Nm
NOTE: All vehicles up to VIN 180237 and all vehicles with TD4 engine and automatic transmission from VIN 180238
7. Tightening torque: 25 Nm
NOTE: This step requires the assistance of a second mechanic.
8. Tightening torque: 25 Nm
NOTE: Do not proceed with further disassembly if the element is removed only for access.
NOTE: All vehicles up to VIN 180237 and all vehicles with TD4 engine and automatic transmission from VIN 180238
9. Tightening torque: 25 Nm
NOTE: Vehicles with TD4 engine and manual transmission and all vehicles with Si6 engine from VIN 180238
Installation
1. Replace the elements in reverse order.
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