Protective panel of the rear side member (Freelander 2)

NOTE: The rear spar end panel is serviced as a separate welded panel.

NOTE: The panel is serviced without its mounting studs.

NOTE: The spare wheel well must be removed to gain access to the rear side member end panel.

Removing

1. In combination with the end panel of the rear side member, the following is replaced:

rear bumper cover
Rear bumper reinforcement
Back panel
Rear bumper mount
Inner side of the rear panel assembly
Rear spar section
Spare wheel well
Fuel tank
Rear subframe and suspension assembly

2. For more information regarding this repair procedure, see: For more information, refer to the chapter: Body and frame (501-26 Body Repairs - Vehicle Special Information and Approval Checks, Description and Operation) / Standard techniques used at the service station (100-00 General information, Description and principle of operation).

3. Remove the rear side member section. For more information, see chapter: Rear spar section (501-30 Repairs of sheet metal elements of the back, Removal and installation).

4. Remove the rear subframe/suspension assembly. For more information, see chapter: Rear subframe (502-00 Uni-body, subframe and mounting system, Removal and installation).

5. Remove the fuel tank. For more information, see chapter: Fuel tank (310-01A Fuel tank and fuel lines - 3.2L NA - I6, Removal and installation).

6. Mill out the weld points.

7. Separate the connections and remove the old panel.

Installation

1. Prepare the connecting surfaces of the old and new panels.

2. Drill a hole in the new panel for MIG welding.

3. Attach the new panel and lock it in place. Check the reconciliation, if correct, go to the next step, if not, correct and check again before proceeding to the next step.

4. Remove the new panel.

5. Apply adhesive to the areas shown.