Dismantling
1. Disconnect "negative" battery terminal.
2. Loosen the clamp and remove the hose from the lower pipe of the cooling system.
COOLING SYSTEM: Td4 engine, ADJUSTMENTS, Coolant drain, system flush and fill.
3. Remove the 4 nuts securing the fuel cooling radiator to the upper cross member of the radiator frame and carefully move the radiator to the side.
4. Loosen the 2 clamps and remove the inlet hose from the intercooler air cooler.
5. Loosen the clamp and disconnect the top hose from the radiator.
6. Disconnect the two electrical connectors from the fan controller.
7. Turn away 4 bolts of fastening of a casing of the fan to a radiator.
8. Take out a casing of the fan with the engine.
9. Disconnect the connector from the cooling fan motor.
10. Turn away three bolts of fastening of the engine to a casing of the fan and take out the engine with the fan.
Installation
1. Install the fan assembly with the electric motor on the fan casing, screw in the screws and tighten them with a torque of 5 Nm.
2. Connect the connector to the cooling fan motor.
3. Install the casing with the fan in the engine compartment.
4. Screw in the bolts securing the fan shroud to the radiator and tighten them to 5 Nm.
5. Connect the lower radiator hose and secure it with a clamp.
6. Connect the main harness connectors to the fan controller and secure the connectors.
7. Connect the top hose to the radiator and secure with a clamp.
8. Install the inlet hose to the aftercooler and tighten the clamps.
9. Install the fuel cooling radiator on the upper cross member of the radiator frame and tighten its fastening nuts to 10 Nm.
10. Attach "negative" battery terminal.
11. Fill the engine with coolant.
COOLING SYSTEM: Td4 engine, ADJUSTMENTS, Coolant drain, system flush and fill.
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