Dismantling
1. Disconnect "negative" battery terminal.
2. Remove a transmission.
MANUAL GEARBOX - PG1, Gearbox, Gearbox.
3. Remove the release bearing from the guide sleeve and from the clutch release fork.
4. Check the release bearing for wear or damage and replace if necessary.
5. Place a flat disk on the diaphragm spring petals. Using a feeler gauge, measure the gap between the disc and the petals. The maximum allowable gap is 1.0 mm. The deviation of one petal by a value exceeding the allowable value can be ignored.
6. Fit flywheel stop LRT-12-190 to engine and secure with bolt.
7. Gradually loosen and remove the 6 clutch cover to flywheel bolts.
8. Remove the clutch cover and driven disc.
9. Check pressure plate for wear or oil contamination. Replace pressure plate if necessary.
10. Measure the thickness of the driven disk, replace the driven disk if its thickness is less than the allowable one, equal to 5.6 mm.
11. Measure the rivet sinking, replace the driven disk if the rivet sinking is less than 0.2mm.
12. Using a straightedge and feeler gauge, check the disc surface geometry at four different points. Replace disc if warpage exceeds 0.18mm.
Installation
1. Clean the pressure plate, flywheel, dowel pins and their holes.
2. Check the flywheel running surface for nicks or other damage. Replace the flywheel if the working surface is damaged or worn.
3. Lubricate the driven disc splines with molybdenum disulphide grease.
4. Place the driven plate on the pressure plate with the 'FLYWHEEL SIDE' lettering facing the flywheel.
5. Lay the driven plate on the pressure plate and insert the centering mandrel, LRT-12-151.
6. Screw in 6 bolts of fastening of a cover of coupling to a flywheel, tighten bolts so that the conducted disk kept in the central position. Remove the centering mandrel LRT-12-151 from the clutch housing.
7. Gradually, crosswise, tighten the bolts to a torque of 25 Nm.
8. Remove the centering sleeve LRT-12-190.
9. Clean the clutch release fork and release bearing bushing.
10. Apply molybdenum disulphide grease to the release bearing bushing.
11. Insert the release bearing into the clutch release fork and slide it onto the release bearing bushing.
12. Press the release fork a few times to make sure the bearing is properly seated and moves properly on the hub.
13. Install the gearbox.
MANUAL GEARBOX - PG1, Gearbox, Gearbox.
14. Attach "negative" battery terminal.
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