Dismantling
1. Follow all safety rules when working with the airbag system.
GENERAL INFORMATION, Airbag and seat belt pretensioner regulations.
2. Remove the carpet.
3. Remove a noise-insulating casing of the engine.
ENGINE - Td4, Intake and Exhaust Camshafts, Engine Soundproofing, Models up to May 2002.
4. Remove the windshield washer reservoir.
WIPERS AND WASHERS, REPAIR WORKS, Reservoir - washer.
5. Pull the wiring harness and washer tubes into the engine compartment.
6. Loosen the nut and release the manifold "masses" from the inside of the right wing.
7. Disconnect the block from the ABS modulator.
8. Disconnect the block from the right ABS sensor and remove the harness from the retainer.
9. Disconnect 2 blocks from the right headlight and the electric motor of adjustment of headlights.
10. Disconnect the pads from the horn, air conditioning pressure sensor and air conditioning compressor.
11. Disconnect the terminal block from the holder in the engine compartment.
12. Disconnect the shoe from the brake fluid level sensor.
13. Disconnect the shoe from the hood switch.
14. Turn away a bolt and 2 nuts of fastening of an arm of tanks of the cooling system and the hydraulic booster and place them aside.
15. Loosen the 5 clamps holding the harness.
16. Disconnect the washer tubes from the wiring harness and place them aside.
17. Turn away a nut of fastening of a collector "masses" to the bulkhead of the engine compartment and remove the manifold.
18. Using the help, pull a plait of electroconducting through a partition of a motor compartment in interior of the car.
19. Remove the battery pad.
SYSTEM OF STARTING THE ENGINE AND CHARGING THE BATTERY, REPAIR WORKS, Support tray - storage battery.
20. Disconnect the 3 band clamps and remove the hood lock control cable from the wiring harness.
21. Disconnect the block from the cooling fan control module and 2 blocks from the electric motors of the cooling fans.
22. Loosen the 4 clamps securing the wiring harness to the cooling fans and remove the harness.
23. Disconnect 2 blocks from the left headlight and the electric motor of adjustment of headlights.
24. Disconnect block from a plait of wires.
25. Turn away a nut of fastening of the left collector "masses" and remove the manifold.
26. Disconnect the connector block from the left ABS sensor.
27. Disconnect the block from the starter.
28. Models with cruise control installed: Disconnect the connector from the cruise control pump.
29. Loosen the 5 clamps holding the harness.
30. Disconnect the 2 blocks connecting the engine wiring harness to the main harness.
31. Remove 5 screws (type Allen) securing the cover of the electronics box ("E" box).
32. Remove the cover of the electronics box ("E" box).
33. Automatic transmission models only: Disconnect the connector block from the automatic transmission ECU.
34. Disconnect the 2 blocks connecting the engine wiring harness to the main harness.
35. Disconnect the block to the temperature sensor located inside the electronic components box ("E" box).
36. Disconnect the block from the cooling fan of the electronic components box ("E" box).
37. Remove the fuse block cover.
38. Turn away 2 bolts of fastening of connection from the accumulator battery with a fuse box and disconnect a block from a fuse box.
39. Turn away 3 nuts of fastening of a box of safety locks to an arm.
40. Disconnect 6 pads from the back of the fuse box.
41. Disconnect the block from the inertial switch connector.
42. Disconnect 2 fastenings of a plait of electroconducting from the left side of a motor compartment.
43. Remove the air intake panel.
HEATING AND VENTILATION, REPAIR WORKS, Air intake box.
44. Disconnect the block from the windshield wiper motor and pull it into the engine compartment.
45. Using assistance, pull the main wiring harness into the vehicle interior.
46. Turn away 6 screws of fastening of forward mudguards and remove mudguards.
47. Unfasten the rear edges of the front wheel arch protection.
48. Remove the side repeater lights, disconnect the pads and remove the lights.
49. Remove the 3 passenger compartment fuse box bolts and slide the fuse box forward.
50. Loosen and disconnect the block on the right side of the rack "A".
51. Disconnect the coaxial cable.
52. Remove the relay from the fuse box bracket.
53. Release the fuse box, disconnect 11 pads and remove the fuse box.
54. Disconnect the block from the steering column switches.
55. Disconnect the harness retainer from the steering column.
56. Disconnect the throttle position sensor block.
57. Disconnect the block from the brake light switch and the brake pedal position sensor.
58. Disconnect the block from the airbag module connector.
59. Turn away a bolt of fastening of an EBU of pillows of safety and disconnect a wire "masses".
60. Remove the nut from the manifold "masses" and remove the manifold from the tunnel.
61. Disconnect the block from the heated oxygen sensor.
62. Automatic models only: Disconnect the shoe from the transmission selector switch.
63. Disconnect the accelerometer connector block.
64. Manual Transmission Models Only: Disconnect the connector from the Hill Descent Control Switch located on the Transmission Control Lever.
65. Disconnect the shoe from the parking brake switch connector.
66. Remove 2 relays from the bracket and remove the bracket.
67. Remove 4 clamps securing the harness to the air box.
68. Turn away a nut from a back box of a heater and remove a box.
69. Turn away 4 nuts of fastening of a steering column to an arm and lower a column.
70. Remove the ventilation box distributing the flow at the level of the passenger's face, providing access to the clamps of the main wiring harness.
71. Disconnect the block from the power window ECU.
72. Loosen the manifold nut "masses" to the right column "A" and remove the manifold.
73. Remove block and manifold "masses" at the bottom of the left pillar "A".
74. Release all clamps of a plait of wires from inside of the car.
75. Loosen and disconnect the pads on the rack "B/C".
76. Remove the cargo compartment carpet.
INTERIOR TRIM PARTS, REPAIRS, Luggage compartment flooring.
77. Turn away 6 bolts of a cover of a hatch of access to the fuel pump and remove it.
78. Disconnect the connector from the fuel pump.
79. Loosen the harnesses of both ABS sensors and disconnect the pads.
80. Pull the harness inside the car.
81. Loosen and disconnect the rear power window relay and wiper/washer relay.
82. Disconnect 3 pads from the cargo area door wiring harness.
83. Disconnect the glass washer tube of the cargo compartment door.
84. Disconnect the connector block from the trailer electrical equipment.
85. Loosen the rear manifold nut "masses" and free the manifold.
86. Turn away 3 screws of fastening of a back right lantern to a body.
87. Disconnect the pads and remove the lamp.
88. Disconnect the pads of the rear left lamp.
89. Remove the nut from the rear left manifold "masses" and remove the manifold.
90. Turn away 4 screws of lanterns of a back bumper, take lanterns and disconnect pads.
91. Loosen the harness clamps and pull the harness into the cargo area.
92. Loosen the main harness clamps and pull the harness into the vehicle interior.
93. Remove the main wiring harness.
Installation
1. Lay the main wiring harness in the vehicle.
2. Lay the back of the harness and secure with clamps.
3. Lead the harness to the lights in the rear bumper, secure in the clamps and seals.
4. Attach blocks to lanterns in a back bumper, establish lanterns and fix screws.
5. Install the left rear manifold "masses" and secure with a nut.
6. Attach block to the left back lantern.
7. Position the right rear light and attach the block.
8. Install the right rear light and secure it with screws.
9. Install the right rear manifold "masses" and secure with a nut.
10. Connect the connector to the trailer electrical connector.
11. Attach a hose of a washer of back glass.
12. Attach the cargo compartment door connector block.
13. Connect and reinstall the rear power window and wiper/washer relays.
14. Lay the wiring harness in the cargo area.
15. Attach both ABS sensor blocks and secure the harness seals.
16. Connect the connector to the fuel pump.
17. Replace the fuel pump access hatch cover and secure with screws.
18. Install the luggage compartment carpet.
INTERIOR TRIM PARTS, REPAIRS, Luggage compartment flooring.
19. Attach the block to the base of the rack "B/C".
20. Establish all collars of fastening of a plait in inside of the car.
21. Install and secure the manifold "masses" at the bottom of the left pillar "A".
22. Install and secure the manifold "masses" at the bottom of the right pillar "A".
23. Connect the block to the power window ECU.
24. Install the box that supplies air at the level of the passengers' faces.
25. Attach the steering column to the bracket and secure using nuts.
26. Install the rear heater box and secure using the nut.
27. Fasten the harness to the rear heater box with clamps.
28. Position the mounting bracket and secure the relay.
29. Connect the shoe to the parking brake switch.
30. Manual Transmission Models Only: Attach a chock to the Hill Descent Control Switch located on the Transmission Lever.
31. Attach the block to the accelerometer.
32. Automatic transmission models only: Disconnect the connector to the transmission selector switch.
33. Connect the block to the heated oxygen sensor.
34. Install manifold "masses" on the tunnel and secure using the nut.
35. Install the negative wire to the airbag computer and secure it using the bolt.
36. Connect the block to the airbag module connector.
37. Connect the shoe to the brake light and brake pedal position switch.
38. Attach the block to the throttle position sensor.
39. Install the harness clamp on the steering column.
40. Attach the shoe to the steering column switch.
41. Install the fuse box and connect the pads.
42. Install the relay in the fuse box bracket.
43. Connect the coaxial cable.
44. Install and secure the connector block on the right rack "A".
45. Install the fuse box and secure it with bolts.
46. Position the turn signal lights, attach the blocks and secure in the wing.
47. Fasten the rear edges of the front wheel arch protection.
48. Install the front mudguards and secure them with screws.
49. Using assistance, pull the harness through the bulkhead of the engine compartment into the engine compartment.
50. Lay the harness next to the wiper motor and attach the block.
51. Replace the air intake panel.
HEATING AND VENTILATION, REPAIR WORKS, Air intake box.
52. Lay the harness along the left side of the engine compartment and secure.
53. Attach the block to the inertial switch.
54. Attach the pads on the back of the fuse box.
55. Install the nuts securing the fuse box to the bracket.
56. Establish connection with the rechargeable battery and blocks to a fuse box.
57. Replace the fuse box cover.
58. Connect the block to the cooling fan of the electronics box (E-box).
59. Connect the block to the temperature sensor located inside the electronics box.
60. Connect the engine wiring harness block to the main harness.
61. Automatic transmission models only: Attach a connector to the automatic transmission ECU.
62. Install the electronics box cover and tighten the hexagon head screws.
63. Connect the engine wiring harness block to the main harness.
64. Install the clamps holding the harness.
65. Models with cruise control installed: Connect the connector to the vacuum pump.
66. Attach the block to the starter.
67. Connect the block to the connector of the left ABS sensor.
68. Install the left manifold "masses" and secure with a nut.
69. Attach the block to the wiring harness.
70. Attach blocks to the left headlight and the electric motor of adjustment of headlights.
71. Secure the harness using the cooling fan clamps.
72. Connect the pads to the cooling fan ECU and to the cooling system motors.
73. Lay the hood lock control cable into the wiring harness and secure with tape clamps.
74. Replace the battery tray.
SYSTEM OF STARTING THE ENGINE AND CHARGING THE BATTERY, REPAIR WORKS, Support tray - storage battery.
75. With the help of a partner, pull the harness through the bulkhead into the engine compartment.
76. Install manifold "masses" on the bulkhead of the engine compartment and secure with the nut.
77. Position the windshield washer tube in the harness.
78. Install the clamps holding the harness.
79. Install the cooling reservoir and hydraulic booster mounting bracket and secure using the bolt and nuts.
80. Connect the wiring harness to the hood switch.
81. Attach the shoe to the low brake fluid level sensor.
82. Attach the terminal block to the manifold in the engine compartment.
83. Attach the pads to the horn connector, the air conditioning pressure sensor and the air conditioning compressor.
84. Attach blocks to the right headlight and the electric motor of adjustment of headlights.
85. Attach the block to the right ABS sensor and secure using clamps.
86. Connect the block to the ABS modulator connector.
87. Install manifold "masses" on the inside of the right fender and secure using the nut.
88. Lay the harness next to the windshield washer reservoir.
89. Install the windshield washer reservoir.
WIPERS AND WASHERS, REPAIR WORKS, Reservoir - washer.
90. Reinstall the engine soundproofing cover.
ENGINE - Td4, Intake and Exhaust Camshafts, Engine Soundproofing, Models up to May 2002.
91. Put the carpet back in place.
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