Removing
1. Disconnect the wire "masses" from the battery. For more information refer to Specification.
2.
WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always place the vehicle on secure stands.
Raise and support the vehicle.
3. Drain the liquid from the cooling system. For more information, refer to Draining/Filling Coolant and Bleeding the Cooling System (26.10.01)
4. Remove the extra battery tray. For more information, refer to Additional Battery Shelf (76.10.31)
5. Remove the exhaust pipe of the right exhaust gas recirculation valve (EGR). For more information, refer to EGR Valve Outlet (EGR) (17.45.18)
6. Remove the fuel line fixing bracket.
- Disconnect the fuel lines.
- Turn out a bolt.
7. Disunite the EGR valve connector.
8. Disconnect the coolant inlet hose from the EGR valve. Release the clamp.
9. Disconnect the coolant outlet hose from the EGR valve.
- Turn out a bolt.
- Release the clamp.
10. Remove the EGR valve inlet tube.
- Release the clamp.
- Turn out 2 bolts.
- Remove the gasket and discard it.
- Remove the clamp and discard it.
11. Remove the right forward wheel in gathering with the tire.
12. To provide access, remove the heat shields of the upper suspension arm and brake line.
13. Remove the right EGR valve assembly with heat exchanger. Turn out 3 bolts.
14. Remove the right exhaust manifold heat shield. Turn out 3 bolts.
15. Turn out 2 nuts of a bypass pipe of the fulfilled gases.
16. Turn out the remained nut of a bypass pipe of the fulfilled gases.
17. Remove the right exhaust manifold.
- Remove 6 nuts.
- Remove the gasket and discard it.
- Remove and discard pins.
Installation
1. Tighten the exhaust manifold studs (tightening torque 13 Nm). Install a new gasket.
2.
NOTE: Nuts are tightened in the order shown.
Install the right exhaust manifold. Tighten nuts (tightening torque 24 Nm).
3. Tighten the exhaust pipe nut (tightening torque 24 Nm).
4. Tighten the 2 exhaust pipe nuts (tightening torque 24 Nm).
5. Install the right exhaust manifold heat shield. Screw in the bolts and tighten them to 10 Nm.
6. Install the EGR valve assembly with the right bank heat exchanger. Install the EGR valve bolts, but do not fully tighten them at this stage.
7.
NOTE: Do not fully tighten clamp at this stage.
Install the EGR valve inlet pipe.
- Install a new gasket.
- Install a new clip.
- Loosely install the 2 EGR valve inlet pipe bolts.
9. Tighten the 2 EGR valve inlet pipe bolts (tightening torque 10 Nm).
10. Tighten the 3 EGR valve bolts (tightening torque 10 Nm).
11. Install heat shields for upper suspension arm and brake line.
12. Install wheel and tire assembly.
13. Tighten the EGR valve bolt (tightening torque 10 Nm).
14. Connect the coolant outlet hose to the EGR valve.
15. Connect the coolant inlet hose to the EGR valve.
16. Connect the EGR valve electrical connector.
17. Install the fuel line bracket.
- Insert the fuel line support bracket bolt and tighten (tightening torque 10 Nm).
- Fasten the fuel lines.
19. Install the optional battery tray. For more information, refer to Additional Battery Shelf (76.10.31)
20. Connect a wire of weight to the accumulator. For more information refer to Specification.
21. Fill the cooling system with coolant and remove air from the system. For more information, refer to Draining/Filling Coolant and Bleeding the Cooling System (26.10.01)
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