Removing
1. Disconnect both wires from the battery. For more information refer to Specification.
2. Remove the windshield. For more information refer to Windshield (76.81.01)
3. Remove the front fender. For more information refer to Wing (76.10.24)
4. Left side: Remove the battery junction block. For more information refer to Battery Connection Box (BJB) -2.7L Diesel (86.70.55)
5. Right side: Remove the brake booster. For more information refer to Vacuum Brake Booster (70.50.01)
6. Right side: Remove the ABS module. For more information refer to Anti-Lock Braking System Module (ABS) (70.25.12)
7. Right side: Remove the accelerator pedal. For more information refer to Accelerator Pedal (19.20.01)
8. Remove the front and rear doors as an assembly.
- Disconnect the electrical connector.
- Remove the wiring harness grommet.
- Release the wiring harness clamp.
- Turn out 2 bolts.
9. Remove the front door retainer.
10. Remove the thermal insulation from the inner and outer bulkhead.
11. Remove the front and rear door seals.
12. Remove the footboard.
13. Disconnect the wiring harness from the A-pillar.
14. Remove the front seat belt pretensioner. For more information, refer to Front Seat Belt Retractor (76.73.13)
15. Remove the side impact sensor from the middle pillar of the body. For more information refer to Rack Side Impact Sensor (76.74.23)
16. Remove the curtain airbag module. For more information, refer to Side Airbag Module (76.74.30)
17. Remove the front seat. For more information refer to Front Seat (78.10.44/99)
18. Remove the rear seat. For more information refer to Rear Seat - Vehicle Included: 60/40 Split Seat (78.10.70/78.10.71)
19. Disconnect the wiring harness from the middle pillar of the body.
20. Disconnect the wiring harness from the threshold panel.
21. Disconnect the wiring harness from the roof panel.
22. Remove an external overlay of the threshold panel.
23. Loosen the front and rear carpeting.
24.
| Item name | Description |
| A | The cutting line runs at a distance of 55 mm (2.165 inches) from the hole in the A-pillar trim. |
| 1 | 98 spot welds. |
| 2 | Butt weld. |
| 3 | 80 spot welds. |
| 4 | Butt weld. |
| 5 | 8 spot welds. |
| 6 | 15 spot welds. |
| 7 | Butt weld. |
25.
| Item name | Description |
| 1 | 6 cork welds. |
| 2 | 31 plug welds. |
| 3 | 4 plug welds. |
| 4 | 10 cork welds. |
| 5 | 13 cork welds. |
| 6 | 6 cork welds. |
26.
| Item name | Description |
| 1 | Sealing locations. |
| 2 | Noise isolation. |
| 3 | Noise isolation. |
27. Additional information:
- Weld seam. For more information, refer to Body Repairs.
- Anti-corrosion protection. For more information, refer to Corrosion Protection.
- Tolerances. For more information, refer to Body and frame.
Installation
1. Install in the reverse order to dismantling.
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