Removing
1. Disconnect both wires from the battery. For more information refer to Specification.
2. Remove the windshield. For more information refer to Windshield (76.81.01)
3. Remove the front fender. For more information refer to Wing (76.10.24)
4. Left side: Remove the battery junction block. For more information refer to Battery Connection Box (BJB) -2.7L Diesel (86.70.55)
5. Right side: Remove the ABS module. For more information refer to Anti-Lock Braking System Module (ABS) (70.25.12)
6. Right side: Remove the accelerator pedal. For more information refer to Accelerator Pedal (19.20.01)
7. Right side: Remove the brake booster. For more information refer to Vacuum Brake Booster (70.50.01)
8. Remove the front door assembly.
- Disconnect the electrical connector.
- Remove the wiring harness grommet.
- Release the wiring harness clamp.
- Turn out 2 bolts.
9. Remove the thermal insulation from the inner and outer bulkhead.
10. Remove the front and rear door seals.
11. Remove the panel of finishing of a doorway. For more information refer to Front Doorway Trim Panel (76.13.27)
12. Disconnect the wiring harness from the A-pillar.
13. Remove the footrest.
14. Remove the front seat. For more information refer to Front Seat (78.10.44/99)
15. Remove the front seat belt pretensioner. For more information, refer to Front Seat Belt Retractor (76.73.13)
16. Remove an external overlay of the threshold panel.
17. Loosen the front carpet.
18.
| Item name | Description |
| A | The cutting line runs at a distance of 55 mm (2.165 inches) from the hole in the A-pillar trim. |
| 1 | Butt welds. |
| 2 | 30 spot welds. |
| 3 | 8 spot welds. |
| 4 | 15 spot welds. |
19.
| Item name | Description |
| 1 | 6 cork welds. |
| 2 | 4 plug welds. |
| 3 | 12 cork welds. |
| 4 | 10 cork welds. |
| 5 | 13 cork welds. |
20.
| Item name | Description |
| 1 | Sealing locations. |
| 2 | Noise isolation. |
21. Additional information:
- Weld seam. For more information, refer to Body Repairs.
- Anti-corrosion protection. For more information, refer to Corrosion Protection.
- Tolerances. For more information, refer to Body and frame.
Installation
1. Install in the reverse order to dismantling.
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