Fuel filter — removal and installation (Defender 2007+)

Removing

Warnings:

• After repairs are completed, the fuel system should be inspected for leaks. Failure to follow this instruction may result in injury.
• Do not carry or use a cell phone while working on or in the vicinity of any fuel related items. There is a danger of ignition of flammable vapours. Failure to follow these instructions may result in injury.
• Do not smoke or walk with a lit cigarette or any type of open flame while working on or near fuel related items. There is a danger of ignition of flammable vapours. Failure to follow these instructions may result in injury.
• If fuel gets in your eyes, rinse them with cold water or special eyewash solution and seek immediate medical attention.
• This procedure includes fuel handling. Always be aware of the possibility of fuel splashing and be careful when handling fuel. Failure to follow these instructions may result in injury.
• Wash your hands thoroughly after handling fuel as prolonged skin contact with fuel may cause irritation. Seek medical attention if irritation occurs.

Caveats:

• Diesel fuel injection equipment is manufactured to very precise tolerances and very close clearances. Therefore, when working with these nodes, absolute cleanliness is required.
• Be sure to insert plugs into all open openings and piping. Failure to follow this instruction may lead to the penetration of dirt into the fuel injection system.
• Keep the workshop area where the vehicle is being worked on as clean and dust-free as possible. Dirt and dust from working on the clutch, brakes, or from machining or welding can contaminate the fuel system and lead to malfunctions later.

1.

WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands.

Raise and support the vehicle.

2. Remove the fuel filter cap. Loosen the clamp.



3.

CAUTION: Make sure the area around the part is clean and free of foreign matter.

Remove the fuel filter. Install a container to catch spilled liquid.

Installation

1.

CAUTION: Clean the contact surfaces of the parts.

Install the fuel filter. Remove container.

2. Install the fuel filter cap. Tighten the clamp.

3. Remove air from the fuel system.

For more information, refer to the chapter: Bleeding air from the low pressure fuel system (310-00 Fuel supply system - General information, General procedures).