Lubricants, working fluids and sealants
Position | Specifications |
Engine oil SAE 5W-30 | WSS-M2C913-B |
Sealant for oil pan, camshaft bearing and engine front cover | WSE-M4G323-A4 |
Cylinder head dimensions
Description | mm |
Maximum flatness - for longitudinal and diagonal measurement | 0,10 |
Roughness of mating surface | 0,02 |
Head gasket thickness | |
Piston protrusion 0.310 - 0.400 mm | 1,1 (one tooth) |
Piston protrusion 0.401 - 0.450 mm | 1,15 (two teeth) |
Piston protrusion 0.451 - 0.500 mm | 1,2 (three teeth) |
Oil pressure specifications
Description | bar |
Minimum oil pressure at idle | 1,25 |
Minimum oil pressure at 2000 rpm | 2,0 |
Tightening torques
Description | Nm | lb-ft |
Bolts of fastening of a transmission to the engine | 40 | 30 |
Engine support nut | 80 | 59 |
Engine support bolts | 80 | 59 |
Engine mount bracket bolts | 63 | 46 |
Cylinder head cover bolts | 10 | 7 |
+ Bolts of fastening of axes of valvate rocker arms | ||
Stage 1 | 10 | 7 |
Stage 2 | Another 30 degrees | |
Timing chain guide bolts | 15 | 11 |
Timing chain tensioner nut | 15 | 11 |
Timing chain tensioner bolts | 15 | 11 |
Oil pump drive chain tensioner bolts | 22 | 16 |
Camshaft sprocket bolts | 35 | 24 |
High pressure fuel pump sprocket bolts | 33 | 26 |
Alternator bolts | 48 | 35 |
Alternator Support Bracket Bolts | 25 | 18 |
Bolts of fastening of the valve of recirculation of the fulfilled gases (EGR) to the EGR valve outlet pipe | 10 | 7 |
Bolts of fastening of the EGR valve to the EGR heat exchanger | 23 | 17 |
Bolts of fastening of an exhaust manifold to the EGR heat exchanger | 23 | 17 |
intake manifold bolts | 15 | 11 |
Bolts of fastening of an inlet manifold to the final pipeline of the EGR valve | 10 | 7 |
Bolts of fastening of the pump of a cooling liquid | 23 | 17 |
Oil gauge tube bolt | 10 | 7 |
Bolts of the oil intake pipe of the oil pump | 10 | 7 |
Oil filter housing bolts | 23 | 17 |
Oil pump bolts | 10 | 7 |
Oil pan drain plug | 23 | 17 |
Oil pressure switch | 15 | 11 |
Oil pan bolts | ||
Stage 1 | 7 | 5 |
Stage 2 | 14 | 10 |
Coolant Manifold Bolts | 10 | 7 |
Bolts of fastening of the heat exchanger EGR to a head of cylinders | 23 | 17 |
+ Cylinder head bolts | A | - |
Engine front cover bolts | 14 | 10 |
Engine Front Cover Nuts | 10 | 7 |
glow plugs | 10 | 7 |
Power steering pump bolts | 23 | 17 |
Power steering pump bracket bolts | 23 | 17 |
exhaust manifold bolts | 40 | 30 |
+ Exhaust manifold nuts | 40 | 30 |
+ Exhaust manifold studs | 20 | 15 |
Turbocharger oil return pipe bolts | 10 | 7 |
Turbocharger Oil Return Pipe Clamping Bolt | 22 | 16 |
Screw type "banjo" for turbocharger oil supply line | 35 | 26 |
Engine lifting eye bolts | 22 | 16 |
Crankshaft Position Sensor Bolt (CKP) | 7 | 5 |
+ Crankshaft pulley bolts | ||
Stage 1 | 45 | 33 |
Stage 2 | Another 120 degrees | |
Bolts of a support of a back epiploon of a cranked shaft | 10 | 7 |
+ Flywheel bolts | ||
Stage 1 | 25 | 18 |
Stage 2 | 40 | 30 |
Stage 3 | Another 48 degrees | |
Main bearing cap bolts. | ||
Stage 1 | 45 | 33 |
Stage 2 | 80 | 59 |
Stage 3 | Another 105 degrees | |
Connecting rod bearing cap bolts | ||
Stage 1 | 30 | 22 |
Stage 2 | Another 100 degrees | |
Ladder frame bolts | 23 | 17 |
Camshaft housing bolts | A | - |
Fuel injector clamp bolt | ||
Stage 1 | 6 | 4 |
Stage 2 | Another 180 degrees |
+ Need to install new nuts/bolts/studs
A - Refer to the procedure in this section
Comments on this article