Diesel Engine ID4 2.4L Car Defender 90/110/130
Engine Specifications
Lubricants, working fluids and sealants Position Specifications Engine oil SAE 5W-30 WSS-M2C913-B Sealant for oil pan, camshaft bearing and engine front cover WSE-M4G323-A4 Cylinder head dimensions...
Lubricants, working fluids and sealants Position Specifications Engine oil SAE 5W-30 WSS-M2C913-B Sealant for oil pan, camshaft bearing and engine front cover WSE-M4G323-A4 Cylinder head dimensions...
Engine diagnostics and checks
Since the diagnostics of various areas of the engine are covered in other sections and covered by general procedures, this section is limited to checking the oil pressure. For information on specific...
Since the diagnostics of various areas of the engine are covered in other sections and covered by general procedures, this section is limited to checking the oil pressure. For information on specific...
Draining and refilling engine oil
General procedures 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise the car and place stands under it. For more...
General procedures 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise the car and place stands under it. For more...
Description and technical data
Outside view Review The 2.4L diesel engine is a 4-cylinder block with direct injection, 4 valves per cylinder and 2 overhead camshafts. The toxicity of the exhaust gases of the engine meets the...
Outside view Review The 2.4L diesel engine is a 4-cylinder block with direct injection, 4 valves per cylinder and 2 overhead camshafts. The toxicity of the exhaust gases of the engine meets the...
Elements of the cylinder block
The cylinder block consists of the following main elements: Cylinder block Piston cooling nozzles Rear oil seal and crankshaft holder Connecting rods and pistons crankshaft position sensor (CKP)...
The cylinder block consists of the following main elements: Cylinder block Piston cooling nozzles Rear oil seal and crankshaft holder Connecting rods and pistons crankshaft position sensor (CKP)...
Crankshaft and oil pan parts
The main elements of the crankshaft and oil pan are as follows: Crankshaft and main bearings Ladder frame and sump Oil filter and oil cooler assembly Crankshaft and main bearings Pos. spare part no...
The main elements of the crankshaft and oil pan are as follows: Crankshaft and main bearings Ladder frame and sump Oil filter and oil cooler assembly Crankshaft and main bearings Pos. spare part no...
Elements of the camshaft system
The main elements of the camshaft system are: Drive gear assembly front cover Drive gear Pos. spare part no Name 1 - Exhaust sprocket 2 - Intake shaft sprocket 3 - Main drive chain 4 - Main drive...
The main elements of the camshaft system are: Drive gear assembly front cover Drive gear Pos. spare part no Name 1 - Exhaust sprocket 2 - Intake shaft sprocket 3 - Main drive chain 4 - Main drive...
Elements of the cylinder head
The cylinder head consists of the following main elements: Cylinder head and valves Camshafts Cylinder head gasket glow plugs fuel injectors Head Temperature Sensor (CHT) High pressure fuel manifold...
The cylinder head consists of the following main elements: Cylinder head and valves Camshafts Cylinder head gasket glow plugs fuel injectors Head Temperature Sensor (CHT) High pressure fuel manifold...
Lubrication system
The main components of the lubrication system are: Turbocharger oil return line Oil pickup tube Oil pump Oil filter and oil cooler assembly Oil pressure sensor oil dipstick Oil return with...
The main components of the lubrication system are: Turbocharger oil return line Oil pickup tube Oil pump Oil filter and oil cooler assembly Oil pressure sensor oil dipstick Oil return with...
Removal and installation of the engine
Removing All cars 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Removing All cars 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Engine disassembly
Disassembly 1. Install the engine on a suitable engine stand. 2. Drain the engine oil. Place a container to collect engine oil. Remove the drain plug. Let the engine oil drain. 3. Disconnect the...
Disassembly 1. Install the engine on a suitable engine stand. 2. Drain the engine oil. Place a container to collect engine oil. Remove the drain plug. Let the engine oil drain. 3. Disconnect the...
Engine Assembly
Special tool (s) Ladder Frame Adjustment Tool 303-1095 Pointer, top dead center (TDC) 303-1094 Crankshaft alignment tool 303-698 Tool for removing / installing the front crankshaft oil seal 303-679...
Special tool (s) Ladder Frame Adjustment Tool 303-1095 Pointer, top dead center (TDC) 303-1094 Crankshaft alignment tool 303-698 Tool for removing / installing the front crankshaft oil seal 303-679...
Inlet manifold — removal and installation
Removing Warnings: Some fuel will inevitably spill during this operation. Ensure that all necessary precautions have been taken to prevent fire and explosion. Do not carry or use a cell phone while...
Removing Warnings: Some fuel will inevitably spill during this operation. Ensure that all necessary precautions have been taken to prevent fire and explosion. Do not carry or use a cell phone while...
Exhaust manifold — removal and installation
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Cylinder head — removal and installation
Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise and support the vehicle. 2. Disconnect the wire...
Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise and support the vehicle. 2. Disconnect the wire...
Rear crankshaft seal — removal and installation
Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise the car and place stands under it. 2. Disconnect the...
Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise the car and place stands under it. 2. Disconnect the...
Oil filter housing — removal and installation
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Valve lever — removal and installation
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Head cover — removal and installation
Removing Warnings: Some fuel will inevitably spill during this operation. Ensure that all necessary precautions have been taken to prevent fire and explosion. Do not carry or use a cell phone while...
Removing Warnings: Some fuel will inevitably spill during this operation. Ensure that all necessary precautions have been taken to prevent fire and explosion. Do not carry or use a cell phone while...
Cover of the gas distribution mechanism drive
Special tool (s) Timing cover installer 303-682 Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise and...
Special tool (s) Timing cover installer 303-682 Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise and...
Left engine support — removal and installation
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Oil sump — removal and installation
Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise and support the vehicle. For more information, see...
Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise and support the vehicle. For more information, see...
Oil pump — removal and installation
Special tool (s) Installer, oil pump 303-705 Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise the car...
Special tool (s) Installer, oil pump 303-705 Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise the car...
Flywheel — removal and installation
Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise and support the vehicle. 2. Disconnect the wire...
Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands. Raise and support the vehicle. 2. Disconnect the wire...
Oil cooler — removal and installation
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Front crankshaft seal — removal and installation
Special tool (s) Front oil seal removal/installation tool 303-679 (21-238) Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and...
Special tool (s) Front oil seal removal/installation tool 303-679 (21-238) Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and...
Right engine support — removal and installation
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Camshafts — removal and installation
Special tool (s) Torque setting tool, crankshaft 303-698 Removing All cars 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack...
Special tool (s) Torque setting tool, crankshaft 303-698 Removing All cars 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack...
Timing chain — removal and installation
Special tool (s) Torque setting tool, crankshaft 303-698 Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands....
Special tool (s) Torque setting tool, crankshaft 303-698 Removing 1. WARNING: It is forbidden to carry out work on a vehicle standing on only one jack. Always support the vehicle with jack stands....
Crankshaft pulley — removal and installation
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
Removing 1. Disconnect the wire "masses" from the battery. For more information, see the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mount and Wires, General...
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